"BATTERY ASSEMBLER, PLASTIC"
Job Description and Jobs
- 1) Performs any combination of following tasks to prepare and assemble components of plastic-cased batteries: Places state-of-charge indicator in case in prescribed channel position and attaches glass mat to rear surface of ball channel, using adhesive.
- 2) Applies liquid-level lines to case according to drawing, using marking devices.
- 3) Inserts bushings in post openings in cover to provide leak-proof junction between post and cover.
- 4) Places filler-plugs and washers in cover and attaches baffle plate to cell vent to reduce acid spray during charging.
- 5) Inserts separators of specified size between plates of elements and applies liner to exposed edges and outside plates to insulate surfaces and serve as reservoir for electrolyte.
- 6) Fits baffle plate onto top of element and between connecting straps to protect tops of separators and reduce acid spray during charging.
- 7) Inserts cells in single or multicell containers according to specified polarity arrangement.
- 8) Tests each cell electrically by determining resistance of cell to flow of applied current of specified voltage, using meter.
- 9) Lubricates inner surface of bushings in cover.
- 10) Applies cement to top edge of container and positions cover.
- 11) Places clamps on cover to apply pressure until cement sets.
- 13) Fuses wire or cast terminals to posts, using torch.
- 14) Inspects battery for defects.
- 15) Applies air pressure to battery submerged in water to detect leaks.
- 16) Dates, codes, and labels case, using marking and labeling devices.
- 17) Inspects finished batteries for appearance and packages and seals batteries in cartons.
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Job Number: 666