"ELECTROGALVANIZING-MACHINE OPERATOR"
Job Description and Jobs
Job Description:
- 1) Sets up and operates continuous multistrand electrogalvanizing and heat-treating machine to coat steel strip or wire with zinc, according to written specifications: Mixes chemical solutions, using formulas.
- 2) Fills cleaning, pickling, galvanizing, and waxing tanks.
- 3) Charges furnace with gas or coal to prepare for galvanizing process.
- 4) Inserts wire reels and feeds wire into machine.
- 5) Moves controls on rheostats and generators to regulate movement of wire strand between reels, plating tanks, and coils, to obtain specified thickness of coating.
- 6) Adjusts controls to regulate temperature of leadpot, cleaners, picklers, and plating tanks.
- 7) Performs chemical solution tests, such as titration tests, wire hardness tests, dip coating tests, and welding tests, to determine conformance to specifications.
- 8) Readjusts controls based on findings.
- 9) Records test results.
- 10) Examines coating, washing, and alignment of wire strands visually and using micrometers to compare finished strands with specifications.
- 11) Resets and changes combs when changing width and number of strands.
- 12) Replaces anodes and recharges leadpot at specified intervals.
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DOT: 500.362-010
Job Number: 3473