"POLYMERIZATION-KETTLE OPERATOR"
Job Description and Jobs
Job Description:
- 1) Controls reactor vessels to polymerize raw resin materials to form phenolic, acrylic, or polyester resins: Pumps specified amount of raw material into calibrated tank according to formula and transfers materials into reactor.
- 2) Starts mixers and pumps reagents and catalysts into reactor.
- 3) Starts circulation and vacuum pumps.
- 4) Adjusts valves to regulate flow of preheated or cooled fluid around jacket of reactor and to start and regulate polymerization reaction.
- 5) Adjusts valves to regulate pressure and temperature in reactor.
- 6) Tests viscosity and pH of resins to determine length of polymerization time, using pH meters and viscosimeters.
- 7) Turns valves to discharge processed materials from kettles into cooling pans.
- 8) Records processing time, pressure, temperature, and test results in log; and writes daily reports on amounts of raw materials used and finished product barreled or stored.
- 9) May dump compounds into polymerized resins to thicken product.
- 10) May pump polymerized resin from storage tanks to tank trucks or cars for shipment.
- 11) May cast liquid plastics in molds.
- 12) May analyze sample of plastics materials to determine clarity, acidity, fusibility, or brittleness, using slide rule, torsion balance, and other testing equipment.
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