"WELDER SETTER, RESISTANCE MACHINE"
Job Description and Jobs
Job Description:
- 1) Sets up resistance welding and brazing machines that join or bond metal components, such as panels, frames, yokes, tubes, and containers, according to specifications and blueprints: Lays out and marks weld points and position of components on workpiece, using rule, square, templates, and scribe.
- 2) Selects, positions, aligns, and bolts electrodes, jigs, holding fixtures, guides, and stops onto machine, using measuring instruments and handtools.
- 3) Turns knobs to set and synchronize electric current, pressure, timing cycle, and automatic feed and transfer equipment specified by welding machine chart or record of previous work.
- 4) Computes and records setting for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.
- 5) Makes trial weld.
- 6) Adjusts electrode gap and feed rollers to thickness of metal.
- 7) Dresses electrodes, using tip dresser, file, emery cloth, or dressing wheel.
- 8) Devises and builds fixtures.
- 9) Gives directions to WELDING-MACHINE OPERATOR, RESISTANCE in operation of machine.
- 10) May inspect electrical circuits of machine and perform maintenance tasks, such as replacing defective tubes and relays.
- 11) May set up welding stations on automatic production lines.
- 12) Important variations include material types, finish required, and types of joints welded.
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DOT: 812.360-010
Job Number: 11948